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Exhaust blues
Posted: Sun Sep 28, 2025 8:05 am
by Fireypete
I have a set of genuine 750SS exhaust cans. Thought they would fit my bike (had high hopes!). It would appear the 2 into 1 system fitted is a home made job. Phuck I say! Option would be to take the bike on a trailer to an exhaust shop and see if they can fit it. The header bolts are rusty, they dont look real good which brings the issue of them snapping if I locate an exhaust sytem. Any ideas?
SORRY, RE POSTED IN THE SPORT 750 SECTION
Re: Exhaust blues
Posted: Sun Sep 28, 2025 10:07 am
by Fireypete
Oh, being a USA import the headers are smaller diameter than the rest of the world. So, finding a set in Aus wont fit... I can see why the bloke was keem to sell

Re: Exhaust Blues
Posted: Sun Sep 28, 2025 8:28 pm
by Mc tool
If I had a choice I would def go for the bigger ones . I used to know a guy who ran a Ducati workshop and raced belt drive 2 valvers and he swore that the 1st thing to do was upsize the header dia and re-jet
Im understanding that the 2 into 1 is a bit naff . Do you have to fit some tested or certified exhaust to get the bike road legal or are you just looking to go back to original ?
Do you have a Mig welder ........its not that hard to make your own headers out of exhaust bends .
If the rusty studs you mention are the ones in the head it would pay to get them sorted before they break . Give them a good wire brush up and see just how rusty they really are . If none of the pitting is deeper than the bottom of the threads you may be ok ......but .....some peeps loose sleep over things like that.....not me

Re: Exhaust blues
Posted: Sun Sep 28, 2025 8:36 pm
by Mc tool
Fireypete wrote: ↑Sun Sep 28, 2025 10:07 am
Oh, being a USA import the headers are smaller diameter than the rest of the world. So, finding a set in Aus wont fit... I can see why the bloke was keem to sell
How sure are you about that Pete ? (Im not

) The flange is the same size and apart from that they are just slightly bigger dia . I would have thought that the biggest issue is that you would have to modify the ends to suit the rest of the system .
906 and 750 have different length stroke so the heads are further apart and the headers are not interchangeable .
Re: Exhaust Blues
Posted: Sun Sep 28, 2025 9:54 pm
by Fireypete
Hey Mc tool, yep the road worthy needs a standard pipe. They take photos of it and send it to Vicroads Also vicroads want to inspect it to see if it needs a specific engineering certificate for Victoria its been done in QLD but.... PITA really. I'll get the bike back together and take it and the standard exhaust to a exhaust shop, they will be able to make it fit. When I get a RWC and club plates Ill think about a 2 into 2. Have to get it made.
Re: Exhaust Blues
Posted: Mon Sep 29, 2025 1:55 am
by Fireypete
This is what I have. Part number 57310221A
This slips into the header pipe. The header has an external dimension of 45mm
Re: Exhaust Blues
Posted: Tue Sep 30, 2025 2:35 am
by Fireypete
I have a fairly basic mocrometer and I'm reading 38mm I reckon if I go bigger they wont fit onto the cylinder head. I'm gonna jump the fence an see if the Paso lads know if their headers are 38mm. A paso system should fit